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Welcome to the Alvis Stalwart 6x6 Load Carrier section of the website. Below is a brief overveiw of the Stalwart 6x6 amphibious truck. The following pages go into greater depth, with evidence, as well as dealing with myths, workshop manuals, and more.
I believe in the free exchange of manuals - to help keep old vehicles out of the scrap yards.
You are welcome to download the files offered here. I would hope that you would offer any files that you have or know of in this free exchange.
This website is in support of the Facebook group, Alvis HMLC 6x6 Stalwart Group
https://www.facebook.com/groups/alvis.hmlc.6.x.6.stalwart.group
Part of the group's aim is to try and help keep the remaining vehicles out of the scrap yards, as well as to share memories and new stories of this amazing machine.
The webpage is to share MOD Service and Maintenance files for the Truck, Cargo, HMLC, 5 TON, 6x6, Alvis Stalwart (FV 620, 622, 623, 624), all of which have been declassified by the MOD at Abbey Wood between 2020 and 2022.
Pinched from Peter Bradley, and corrected
Despite its modern appearance, the first Stalwart prototype actually saw light of day way back in December 1959. It was designed as an Off road Load carrier, that could carry 5 tons. It was not, however, until 1963 that the vehicle, now amphibius, entered service with the British Army. Its role was that of High Mobility Load Carrier, that could follow tracked vehicles. Of the 956 mark 2 model, launched from 1966, 338 units had been fitted with a hydraulic crane by end of Stalwart production in 1972. It should be remembered that the Stalwart was a High Mobility Load Carrier, that could follow tanks and artillery to any location, and not designed as an amphibian that could drive on land.
Unfortunately, rapid technical advancement in military bridging, resulted in the order to stop swimming them in 1982. Further, Demountable Rack Offload and Pickup System (DROPS) significantly reduces time and equipment necessary to load and unload stores, rendered Stalwart's usefulness in all-terrain load carrying prematurely obsolete. The first Leyland DAF DROPS came into service from 1986, the last Stalwarts being sold off by the British Army in 1993. The Leyland DAF drops could carry 15 tonnes.
The joy of DROPS, is that the truck can place a rack of ammunition behind the Artillery piece, and go get another load without any manual unloading time.
Loaded with tank ammunition
You don't so much "get in" a Stalwart, as more sort of "climb aboard" the thing. Cab entry involves scrambling up onto the roof, using hubs, tyres, and strategically placed rungs, and then lowering yourself in through one of two circular "submarine" style hatches. Once inside, you are confronted by an array of dials, levers, and controls. The steering wheel is large and rather "flat". Gears are on the driver's right, and the handbrake on the left. Various other controls, notably reverse, winch, and the marine propulsion controls, are by the hips.
The driver sits, unusually, in the middle, with one passenger seat on the left. Some models had a passenger seat on the right as well. There are no doors, only the roof hatches, however the rear side window on each side will slide up and down, and can be locked in any mid position – and is big enough to be an escape hatch..
It is very much a "forward control" vehicle, the driver sitting ahead of the leading wheels. With all that weight and 3 pairs of wheels behind you, it can be a very strange sensation to reach to top of a steep climb only to continue skywards, the nose becoming nicely "airborne".
For such a large beast the Stalwart is a formidable cross-country vehicle. Approach and depart angles are good, maximum speed on land is 40mph, and trenches up to five feet wide can be tackled with impunity. Before taking to the water the operator must undertake a veritable plethora of tasks, chores, and checks, including switching on the bilge pumps! Manoeuvrability in water is good, steering being achieved by a combination of vectored thrust from the PTO driven twin Dowty water-jet propulsion units, and the road wheels. Speed through water is said to be about 6 knots.
So how does it all work? I'm glad you asked me that. The "chassis" is, in fact, the hull, and is made from steel, of frameless construction. Suspension is independent all round, utilising torsion bars with parallel links. There are a total of 12 telescopic hydraulic Bump and rebound dampers, and 10 shock absorbers – the middle wheels only having one shock absorber. The engine is mounted at the rear, under the load deck, access being gained via lift-off hatches. Drive is taken forward through a 12 inch Borg and Beck clutch, to the 5-speed primary gearbox, which incorporates PTO's for winch and marine drive. Forward again to the transfer box, which incorporates the Forward and Reverse, and a "No-Spin" “Detroit Locker” differential, the purpose of which is to limit the slippage between left and right wheel sets – whilst allowing the vehicle to happily go around corners. This differential will lock automatically when it detects one side slipping, to fix all six wheels as one solid unit. From here drive is taken out sideways to the centre wheel bevel boxes, then, by using Bevel boxes, on to the front and rear wheel pairs by further side mounted drive-shafts. Each wheel station consists of axle half shafts to join bevel boxes to reduction gears in the hubs. Because of the wishbone suspension, each wheel station is fitted with two Tracta CV joints between each bevel box and hub.
Complicated, isn't it ? Yes, it is, and many will, by now, have spotted the reason why private Stalwart ownership could be the stuff of nightmares if not maintained and serviced correctly. All three wheels on each side are locked as one mechanical unit. If driven on hard surfaces when empty and for long distances, the amount of transmission wind-up generated can be self-destructive. As the Army were quick to find out, the bevel boxes bear the brunt if untrained drivers were sent on garrison duties. One of the Driver’s duties after a set distance of milage had been covered, was to measure and rotate the tyres. Any system with multiple axles being driver, will suffer from the rear wheels trying to overtake the front wheels. The wheel rotation was to ensure that the largest circumference was at the front, and the smallest at the rear.
Not put off by that ? There's more ....... A full tank of 100 gallons can reasonably be expected to take you just over 400 miles. Yes, that's 4 mpg, driven lustily. There are 5 gallons of oil in the engine, 3 more in the gearbox, 15 in total of hydraulic fluid. There are countless more fluids and lubricants required all over the place. There are seals, unions, hoses, joints, gaskets and such, in more places than you can shake a stick at. Go swimming and all those fluids may, nay probably will, need replacing.
So there you have it. Stalwart by name, but not necessarily by nature. One thing is clear; in order to keep one of these wonderful machines running, you need more than a domestic garage and a socket set. Ideally, you will have access to a serious engineering shop, a second donor vehicle would be a good idea, and a generously proportioned low-loader is a must, to cart the thing around. Obviously, you'll have a class 1 heavy goods vehicle licence for the low-loader, and it goes without saying that you'll need a very healthy bank balance. Where to play ? Might I suggest purchasing 10,000 acres of Scotland, preferably with a small loch or two thrown in for good measure ?
We do have a selection of other files, trade reviews, articles, etc on the HMLC Stalwart Facebook group.
We would enjoy seeing you there, especially if you have any photos or articles of the Alvis Stalwart in service, in any country.